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Foam Laminates of Vermont

A division of Mortise & Tenon LLC

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Panelized Homes

Faster build + Great performance = Smart spend

Our panelized homes use the SIPs we manufacture in-house to quickly deliver airtight shells with exceptional energy efficiency. Choose one of three design directions—then you and your architect can tailor the details to fit your site, budget, and lifestyle.

Why a SIP panelized house?

  • Speed: Enclosed and weather-tight in days, not weeks
  • Efficiency: High R-values, exceptional air-sealing, smaller HVAC loads
  • Strength: Engineered assemblies; straight, plumb, predictable
  • Quality control: Factory-precision cuts reduce waste and surprises on site

Acorn Hill — Compact Cabin / Tiny House

Best for: Small footprints, weekend retreats, accessory dwellings

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  • Dimensions: 20′ × 24′ footprint
  • Layout: ~680 sq ft total (≈480 sq ft 1st floor + ≈200 sq ft loft); 1 bed / 1 bath
  • Envelope: SIP walls (R‑23) and SIP roof (R‑38)
  • Highlights: Vaulted ceilings; simple, cost‑efficient shape that maximizes performance per square foot; easily expandable for future bedrooms or a garage
  • Typical package scope: Design of wall SIPs; fabrication of wall & roof SIPs (pre‑cut with RO’s); on‑site installation of wall & roof SIPs and ridge beam; associated fasteners and sealants; engineering stamp for panel plans
  • Starting at: $52,000 (SIP shell scope described above; 2025 pricing)

Builder/partner scope typically includes: site prep; excavation & foundation; roofing, siding, windows, doors; interior partitions & loft floor; MEP; interior finishes.

Irish Hill — Contemporary Mono‑Pitch, Single‑Level

Best for: View lots, aging‑in‑place, low‑maintenance living

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  • Dimensions: 24′ × 40′
  • Layout: ~960 sq ft; 2 beds / 2 baths
  • Envelope: SIP walls (R‑23) and SIP roof (R‑38)
  • Highlights: Mono‑pitch roof with cathedral great room; compact single‑level plan with abundant light; efficient, quiet, draft‑free comfort
  • Typical package scope: Design AND fabrication of wall & roof SIPs (pre‑cut with RO’s); installation of wall & roof SIPs and a central 2×6 shear wall; associated fasteners and sealants; engineering stamp for panel plans
  • Starting at: $63,000 (SIP shell scope described above; 2025 pricing)

Builder/partner scope typically includes: site prep; excavation & foundation; slab foundation & structural floor deck (where applicable); roofing, siding, windows, doors; interior finishes.

Comfort Hill — Colonial Style, Open Plan

Best for: Versatile family living and phased upgrades

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  • Dimensions: 20′ × 30′
  • Layout: ~1,200 sq ft; 2 beds / 1.5 baths
  • Envelope: SIP walls (R‑23)
  • Highlights: Open first‑floor plan with efficient massing; easy to add porches, wings, or an attached garage; energy‑savvy shell for lower operating costs
  • Typical package scope: Design of wall SIPs; fabrication of wall SIPs (pre‑cut with RO’s); installation of wall SIPs, structural 1st & 2nd floor decks, roof trusses and roof sheathing; associated fasteners and sealants; engineering stamp for panel plans
  • Starting at: $85,000 (SIP/structural shell scope described above; 2025 pricing)

Builder/partner scope typically includes: site prep; excavation & foundation; roofing, siding, windows, doors; roof insulation; interior finishes.

What’s in a Typical SIP Shell Package

  • Pre‑cut SIP wall and/or roof panels with labeled shop drawings
  • Integrated splines, sealants, and fasteners for a continuous thermal and air barrier
  • Engineered headers and lintels where required
  • Coordination with your GC or our partner builders for a fast, predictable set

Available add‑ons: Pre‑hung high‑performance windows/doors, timber‑frame accents, air‑sealing verification (blower‑door), HVAC right‑sizing support


Performance at a Glance

  • Thermal: High effective R‑values with reduced thermal bridging
  • Air‑sealing: Sealed panel joints target low ACH50 blower‑door results
  • Comfort: Even temperatures, quieter interiors, fewer drafts
  • Operating costs: Smaller mechanicals and lower energy bills
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Structural Insulated Panels.

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22 Varney Hill Road

Starksboro, VT 05487

Office: (802) 453-4438

Toll Free: (800) 545-6290

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Timber Frame Panel Details